Metal Heteroclitic Saddle Ring: Product Introduction & Specification Sheet
Product Introduction
Metal heteroclitic saddle rings are high-performance structured packing materials designed for demanding mass transfer and separation processes in industrial applications. Distinguished by their innovative asymmetric saddle-shaped structure, these packing rings integrate the benefits of traditional saddle and ring packings, providing exceptional mass transfer efficiency even under high-temperature, high-pressure, and high-mechanical-stress operating conditions.
The structural design of metal heteroclitic saddle rings features a curved surface with precision-engineered protrusions, slots, and openings. This unique configuration disrupts the laminar flow of fluids, promoting turbulent mixing between gas and liquid phases. By maximizing the effective contact area while minimizing flow resistance, the design ensures efficient mass transfer and reduced pressure drop, which are critical for optimizing industrial separation processes.
Manufactured from high-quality metal materials such as carbon steel, stainless steel 304/316/316L, monel, and inconel, metal heteroclitic saddle rings exhibit superior mechanical strength and thermal stability. Compared to plastic counterparts, they offer enhanced temperature resistance (capable of withstanding extreme high temperatures) and higher compressive strength, making them suitable for high-pressure industrial towers and processes involving high-temperature fluids or steam.
Another key advantage is their excellent durability and long service life, even in harsh environments with abrasive media or frequent thermal cycling. The high void ratio of these metal packings ensures smooth fluid flow, preventing clogging and ensuring uniform distribution of gas and liquid phases throughout the packing bed. This uniform distribution is essential for maintaining consistent separation efficiency and reducing operational costs.
Metal heteroclitic saddle rings are widely used in industries where high performance, reliability, and resistance to extreme conditions are required, complementing plastic packings in applications where metal materials are more suitable.
Specification Sheet
Parameter | Specification |
Material | Carbon Steel, Stainless Steel 304, Stainless Steel 316, Stainless Steel 316L, Monel, Inconel |
Size (D×H×T, mm) | 25×25×1.2, 38×38×1.5, 50×50×2.0, 76×76×2.5 (Custom sizes available) |
Specific Surface Area (m²/m³) | 200-400 (varies by size and material) |
Void Fraction (%) | 80-90 |
Packing Density (pcs/m³) | 10000-15000 (for 25mm size); 3000-5000 (for 50mm size) (varies by size) |
Bulk Density (kg/m³) | 350-450 (Carbon Steel); 400-500 (Stainless Steel 304/316); 500-600 (Monel/Inconel) |
Compressive Strength (MPa) | ≥100 (Carbon Steel); ≥150 (Stainless Steel 304/316); ≥200 (Monel/Inconel) |
Operating Temperature Range (°C) | -200 to 450 (Carbon Steel); -270 to 800 (Stainless Steel 304/316); -270 to 1000 (Monel/Inconel) |
Corrosion Resistance | Good resistance to mild corrosive environments (Carbon Steel); Excellent resistance to acids, alkalis, and high-temperature oxidation (Stainless Steel 316/316L, Monel, Inconel) |
Surface Treatment | Galvanized (Carbon Steel), Polished (Stainless Steel), Passivated (Optional) |